Denim. Have you ever had a more
true blue friend? It's the fabric you've grown up with, shared good times
with, never lost touch with. We paid special tribute to this long-time friend
in the February 1995 issue of our catalog, and recount some of those yarns
here.
The Denim Yarns. Some are
true, some are blue...
This denim yarn is no tall
tale.
Take a close look at your jeans.
It doesn't matter if they're blue or not. If you see white threads mixed
in with the colored threads, you've got real yarn-dyed denim. (Some makers
call piece-dyed twill denim, but you can tell the difference.)
Technically, it simply means
that denim's warp (vertical) yarns go on the loom already dyed. The fill
(horizontal) yarns, on the other hand, are left in their natural state.
Or often times, bleached.
This is the way it's been done
since at least as far back as the 1800's. And it's what gives authentic
denim a special look that people recognize the world over. We wouldn't
offer it any other way.
A brief look at Indigo,
and how Nature gave us the blues.
You likely know indigo as the
dye that turns blue jeans blue. But indigo's real place in history began
thousands of years ago. That's when folks discovered certain tropical
plants produced a deep blue dye that was rich with color and, best of
all, was the first ever that wouldn't wash out. This was mighty big news.
Indigo-dyed cloth became a
highly-prized possession. And from early on, the color blue signified
power. The daughters of the pharaoh are said to have painted their bodies
blue and gold. (We know three year olds who do that too, but that's another
story.)
Although Marco Polo reported
seeing indigo pressed into small shipping cubes in Baghdad in the 1300's,
it wasn't a world-traded commodity until the 17th and 18th centuries.
When the 19th century rolled around, Britain had become the dominant supplier,
operating huge plantations in India. Then, in 1880, the course of indigo
changed forever.
After many years of trying,
German chemist Adolph von Baeyer became the first to create a synthetic
indigo dye. Because of its higher cost, the call for natural indigo finally
fell silent.
Today, the demand for synthetic
indigo is as great as natural indigo ever was. Blue
is still the world's favorite jean color. And it looks good in shirts
too.
True indigo this day and
age? Indeed.
From primitive times until 1856,
the only source of colorfast blue dye was the far-flung family of indigo
dye plants. As late as 1890, a standard method for indigo dyeing involved
a urine vat, using the ammonia and potassium carbonate as a reducing agent.
Naturally, dyers searched for
simpler methods. In 1856, Sir William Perkin compounded a commercially
useful precursor synthetic indigo, and rang a death knell for indigo plantations
worldwide.
Natural and synthetic indigo
share the same chemical formula. They work exactly the same way, but we
no longer have to dig up plants or donate body fluids.
If we still grew plants to
dye all of today's blue fabric, indigo plantations would occupy much of
the world's cropland.
Instead, our indigo, still
rare and expensive, comes from a lab; and a computer-controlled dyeing
machine monitors all substances to make the process admirably eco-friendly.
A short but riveting tale
of jean evolution.
When blue jeans first came on
the scene almost 150 years ago, they didn't much resemble what we wear
today. In fact, they weren't even blue.
Instead of indigo-dyed denim,
they were cut from brown cotton canvas. Men had to wear suspenders, because
there were no belt loops. The watch pocket had yet to be added. And rivets
didn't become a standard feature until 20 years later.
When California gold miners
claimed their pockets popped loose, copper rivets were fastened at the
corners and stress points. Eureka! No more ripped pockets flapping in
the breeze.
Rivets have been on jeans ever
since. And as far as we're concerned, they wouldn't be authentic without
them.
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